Sheet Metal Gauge Conversion Chart

Gauge numbers to inches, decimal, and millimeters — for steel, aluminum, and stainless steel. From Pro Form Metals in Reno, NV.

Gauge numbers can be confusing because they don't follow a universal standard — the same gauge number means different thicknesses depending on the material. Use the tabs below to switch between steel, aluminum, and stainless steel. Common fabrication gauges are highlighted.

GaugeInches (Decimal)Fraction (Approx.)MillimetersCommon Use
30.239115/64"6.07 mmHeavy structural
40.22427/32"5.69 mmHeavy structural
50.209213/64"5.31 mmStructural plate
60.19433/16"4.94 mmHeavy plate
70.179311/64"4.55 mmHeavy plate
80.16445/32"4.18 mmGates, heavy brackets
90.14959/64"3.80 mmHeavy sheet
100.13459/64"3.42 mmRailings, heavy fabrication
110.11961/8"3.04 mmSheet metal work
120.10467/64"2.66 mmFireplace surrounds, brackets
130.08973/32"2.28 mmGeneral fabrication
140.07475/64"1.90 mmRoofing, siding, fascia
150.06731/16"1.71 mmGeneral sheet
160.05981/16"1.52 mmRoofing panels, trim
170.05381.37 mmLight fabrication
180.04783/64"1.21 mmChimney caps, kitchen hoods
190.04181.06 mmLight sheet
200.03591/32"0.91 mmStanding seam roofing
210.03290.84 mmLight panels
220.02990.76 mmGutters, flashings, trim
230.02690.68 mmLight trim
240.02390.61 mmStanding seam, roofing trim
250.02090.53 mmLight applications
260.01790.46 mmExposed fastener roofing
270.01640.42 mmVery light
280.01490.38 mmFlashings, valley, drip edge
Gauge (B&S)Inches (Decimal)Fraction (Approx.)MillimetersCommon Use
40.204313/64"5.19 mmHeavy structural
50.18193/16"4.62 mmHeavy plate
60.16205/32"4.11 mmPlate
70.14439/64"3.67 mmHeavy sheet
80.12851/8"3.26 mmBrackets, frames
90.11447/64"2.91 mmMedium sheet
100.10193/32"2.59 mmArchitectural panels
110.09073/32"2.30 mmGeneral sheet
120.08085/64"2.05 mmFascia, architectural trim
130.07201.83 mmMedium applications
140.06411/16"1.63 mmRoofing, siding panels
150.05711.45 mmLight panels
160.05081.29 mmStanding seam roofing
170.04531.15 mmLight fabrication
180.04031.02 mmChimney caps, trim
190.03590.91 mmLight sheet
200.03201/32"0.81 mmGutters, light roofing
220.02530.64 mmFlashings
240.02010.51 mmVery light trim
GaugeInches (Decimal)Fraction (Approx.)MillimetersCommon Use
80.171911/64"4.37 mmHeavy fabrication
100.14069/64"3.57 mmHeavy sheet
110.12501/8"3.18 mmKitchen equipment
120.10947/64"2.78 mmKitchen hoods, counters
130.09383/32"2.38 mmFabrication
140.07815/64"1.98 mmGeneral fabrication
150.07031.79 mmLight structural
160.06251/16"1.59 mmSheet metal work, trim
180.05001.27 mmKitchen hoods, chimney caps
190.04381.11 mmLight applications
200.03750.95 mmArchitectural trim
220.03130.79 mmLight trim
240.02500.64 mmFlashings

⚠️ Note: Steel uses the Manufacturers' Standard Gauge (MSG). Aluminum and brass use the Brown & Sharpe (B&S) gauge. For the same gauge number, these are different thicknesses — always verify material type before ordering. Highlighted rows are the most common gauges used in roofing, siding, and architectural fabrication.

Need custom-gauge sheet metal fabricated in Reno?

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Common gauge conversion questions

What gauge is most common for metal roofing panels?

Most standing seam metal roofing uses 24-gauge or 26-gauge steel. 24-gauge is heavier and more durable — preferred in snow country like the Sierra Nevada. 26-gauge is more economical for residential applications with moderate loads. Pro Form Metals typically fabricates roofing panels in 24 or 26 gauge depending on the project spec.

What gauge is used for metal fascia and trim?

Metal fascia cladding and architectural trim typically runs 14 to 22 gauge depending on the application and desired rigidity. 16-gauge is a popular middle ground for fascia on commercial and high-end residential projects — stiff enough to hold a clean line, light enough to work with. See Pro Form's fascia cladding options.

Does gauge number go up or down as metal gets thicker?

Counterintuitively, lower gauge numbers mean thicker metal. 8-gauge steel is significantly thicker than 24-gauge. This trips up a lot of people — the gauge system evolved from wire drawing where more passes through the die produced a thinner (higher number) wire.

Is 16-gauge steel the same thickness as 16-gauge aluminum?

No. Steel and aluminum use different gauge standards (Manufacturers' Standard vs. Brown & Sharpe), so the same gauge number refers to different thicknesses. 16-gauge steel is 0.0598" while 16-gauge aluminum is 0.0508". Always specify both gauge and material when ordering.

What gauge is used for kitchen range hoods and chimney caps?

Custom kitchen hoods and chimney caps are commonly fabricated in 18 or 20 gauge stainless steel, or 16–18 gauge carbon steel with appropriate coating. Heavier gauges (16 or lower) are used when structural rigidity matters, such as large commercial hoods or exterior chimney caps in high-wind areas. See Pro Form's custom range hoods or chimney cap fabrication.